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A new portable and ready-to-use device for out-of-hospital non-invasive treatment of acute respiratory failure: preclinical validation
1Department of Electronics, Information and Bioengineering, Politecnico Di Milano, 20133 Milan, Italy
2School of Medicine, Vita-salute San Raffaele University, 20132 Milan, Italy
3Department of Anesthesia and Intensive Care, IRCCS San Raffaele Scientific Institute, 20132 Milan, Italy
4Elebor GB s.r.l., 20156 Milan, Italy
5Unit of General and Neurosurgical Intensive Care, Ospedale di Circolo, ASST Sette Laghi, 21100 Varese, Italy
6Anaesthesia and Intensive Care B Unit, AOUI-University Hospital Integrated Trust of Verona, 37126 Verona, Italy
7Department of Surgery, Dentistry, Gynecology and Pediatrics, University of Verona, 37134 Verona, Italy
8Department of Cardiac Surgery, Cittá di Lecce Hospital, GVM Care & Research, 73100 Lecce, Italy
9Department of Clinical and Experimental Medicine, Università degli Studi “Magna Graecia” di Catanzaro, 88100 Catanzaro, Italy
10Department of Cardiac Surgery, Paracelsus Medical University, 90419 Nürnberg, BY, Germany
DOI: 10.22514/sv.2025.185
Submitted: 23 September 2025 Accepted: 31 October 2025
Online publish date: 25 November 2025
*Corresponding Author(s): Filippo Consolo E-mail: consolo.filippo@unisr.it
† These authors contributed equally.
Background: Acute respiratory failure (ARF) remains a leading cause of emergency medical intervention and requires prompt management to prevent severe morbidity and mortality. Non-invasive ventilatory (NIV) support in the pre-hospital setting via Continuous Positive Airway Pressure (CPAP) can improve ARF outcomes. However, existing CPAP devices demand specialized technical expertise and require complex setup, thereby presenting usability barriers in emergency out-of-hospital scenarios. Aim of this study was to develop, and preclinically validate, a portable, ready-to-use CPAP device specifically designed for out-of-hospital emergency treatment of ARF. Methods: The device performance, efficacy and safety profile were evaluated using a high-fidelity lung simulator replicating various ARF conditions at different respiratory requirements. Positive End-Expiratory Pressure (PEEP) levels were monitored. Afterwards, usability was assessed by 15 operators of varying medical expertise, who applied the device on a manikin connected to the simulator. Results: In preclinical validation tests the device demonstrated reliable performance, consistently stabilizing PEEP around the target value of 5 cmH2O across all simulated scenarios. In usability tests, 93% of operators successfully applied the device, achieving the target PEEP in the simulated manikin setting. The operators’ feedback highlighted that the device provides respiratory support in a compact and user-friendly format and is of rapid and intuitive application with minimum effort. All operators expressed their willingness to use the device during real emergency situations. Conclusions: Our new CPAP device showed promise in preclinical simulation-based tests as a tool for improving pre-hospital emergency response to ARF, enabling timely, effective and safe respiratory support during critical early phases. Validation tests in humans are ongoing.
Acute respiratory failure (ARF); Non-invasive ventilation (NIV); Continuous positive airway pressure (CPAP); Positive end-expiratory pressure (PEEP); Out-of-hospital; Emergency; Respiratory distress
Eleonora Salurso,Federica Ciceri Negri,Giacomo Monti,Tommaso Scquizzato,Glauco Bordoni,Luca Cabrini,Katia Donadello,Giuseppe Santarpino,Gianfranco Beniamino Fiore,Alberto Redaelli,Filippo Consolo,Giovanni Landoni. A new portable and ready-to-use device for out-of-hospital non-invasive treatment of acute respiratory failure: preclinical validation. Signa Vitae. 2025.doi:10.22514/sv.2025.185.
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